Pacific Headwear has an extensive line of hats – from On-Field Performance to Trucker to Beanie. Whatever your style…make it your own.
Decoration Services
Custom Embroidery
The best embroidery in the business on the highest-quality caps. Rep your brand, team, or business on a cap people won't want to take off.
Send us your artwork and let us turn your cap dreams into reality! All embroidery orders are completed in two weeks from Final Proof approval - the fastest turnaround available anywhere.
MOQ: 12 Pieces
Standard Turn: 2 Weeks
Location: Front Panel (Centered or Offset), Side and Back
Best For: Team logos and brand designs with moderate level of detail, looking for a classic look
Sizing: Variable depending on location and cap style
Genuine Leather Patches
This year's hottest deco trend, genuine leather patches offer a high-quality, artisanal look for your cap. Laser-etching provides sharp lines on one of three leather colors for a variety of styles.
Genuine leather colors (pictured) include:
Natural (High-Contrast Design)
English Tan (Medium Contrast Design)
Black (Tone-on-Tone Minimal Contrast Design)
MOQ: 24 Pieces
Standard Turn: 3 Weeks from Final Proof Approval
Location: Front Panel (Centered or Offset)
Best For: Bold, one-color designs
Sizing: Max = (H+W)/2 < 2.5"
Flexstyle®
Previously known as Liquid Embroidery, FlexStyle® by Pacific Headwear uses new innovations in technology for a cap decoration unlike anything we've seen before.
Make your design stand out with extreme design detail, multiple texture options and vibrant colors (including chrome and other metallics).
MOQ: 24 pieces
Turnaround: 4 Weeks from Final Approval
Location: Front, Side, Back
Best For: High levels of detail, thin lines, smaller type, and metallic elements
Sizing: Standard: (H+W)/2 < 2.5" | Large: (H+W)/2 = 2.5 - 3"
Woven Patches
Our most popular patch style, the tight weave allows for more design detail, clean lines and flatter appearance. Made with thinner thread and continuous stitching, woven patches achieve fine detail and flexibility to better contour to the shape of the crown.
MOQ: 48 Pieces
Standard Turn: 5 weeks from Final Proof Approval
Location: Front Panel (Centered or Offset), Side
Best For: Fine detail and smaller type
Sizing: Max Height: 2.5"H | Max Width: 4.5"
Embroidered Patches
Embroidered patches are created with traditional embroidery thread on high-quality twill for a classic, bold patch look. Embroidered stitching creates three-dimensional texture and a vintage feel.
MOQ: 48 Pieces
Standard Turn: 5 weeks from Final Proof Approval
Location: Front Panel (Centered or Offset), Side
Best For: Bold, basic shapes and designs
Sizing: Max Height: 2.5" | Max Width: 4.5"
Sublimated Patches
Sublimated Patches are digitally printed for a photorealistic representation of your design.
If you've been struggling to get those last details and colors to come through with embroidery or a woven patch, sublimation is your new best option.
MOQ: 48 pieces
Standard Turn: 4 Weeks from Final Proof Approval
Location: Front Panel
Best For: Photorealistic images and graphics
Sizing: Max Height: 2.5"H | Max Width: 4.5"
