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Pacific Headwear Custom Hats

Pacific Headwear has an extensive line of hats – from On-Field Performance to Trucker to Beanie. Whatever your style…make it your own.

Decoration Services

Custom Embroidery

The best embroidery in the business on the highest-quality caps. Rep your brand, team, or business on a cap people won't want to take off.

Send us your artwork and let us turn your cap dreams into reality! All embroidery orders are completed in two weeks from Final Proof approval - the fastest turnaround available anywhere.

MOQ: 12 Pieces

Standard Turn: 2 Weeks

Location: Front Panel (Centered or Offset), Side and Back

Best For: Team logos and brand designs with moderate level of detail, looking for a classic look

Sizing: Variable depending on location and cap style

Pacific Headwear Custom Embroidery | Global Construction Supply

Genuine Leather Patches

This year's hottest deco trend, genuine leather patches offer a high-quality, artisanal look for your cap. Laser-etching provides sharp lines on one of three leather colors for a variety of styles. 

Genuine leather colors (pictured) include:

Natural (High-Contrast Design) 

English Tan (Medium Contrast Design) 

Black (Tone-on-Tone Minimal Contrast Design)

MOQ: 24 Pieces

Standard Turn: 3 Weeks from Final Proof Approval

Location: Front Panel (Centered or Offset)

Best For: Bold, one-color designs

Sizing: Max = (H+W)/2 < 2.5"

Pacific Headwear Custom Genuine Leather Patches | Global Construction Supply


Previously known as Liquid Embroidery, FlexStyle® by Pacific Headwear uses new innovations in technology for a cap decoration unlike anything we've seen before.

Make your design stand out with extreme design detail, multiple texture options and vibrant colors (including chrome and other metallics).

MOQ: 24 pieces

Turnaround: 4 Weeks from Final Approval

Location: Front, Side, Back

Best For: High levels of detail, thin lines, smaller type, and metallic elements

Sizing: Standard: (H+W)/2 < 2.5" | Large: (H+W)/2 = 2.5 - 3"

Pacific Headwear Custom Flexstyle | Global Construction Supply

Woven Patches

Our most popular patch style, the tight weave allows for more design detail, clean lines and flatter appearance. Made with thinner thread and continuous stitching, woven patches achieve fine detail and flexibility to better contour to the shape of the crown.

MOQ: 48 Pieces

Standard Turn: 5 weeks from Final Proof Approval

Location: Front Panel (Centered or Offset), Side

Best For: Fine detail and smaller type

Sizing: Max Height: 2.5"H | Max Width: 4.5"

Pacific Headwear Custom Woven Patches | Global Construction Supply

Embroidered Patches

Embroidered patches are created with traditional embroidery thread on high-quality twill for a classic, bold patch look. Embroidered stitching creates three-dimensional texture and a vintage feel.

MOQ: 48 Pieces

Standard Turn: 5 weeks from Final Proof Approval

Location: Front Panel (Centered or Offset), Side

Best For: Bold, basic shapes and designs

Sizing: Max Height: 2.5" | Max Width: 4.5"

Pacific Headwear Custom Embroidered Patches | Global Construction Supply

Sublimated Patches

Sublimated Patches are digitally printed for a photorealistic representation of your design. 

If you've been struggling to get those last details and colors to come through with embroidery or a woven patch, sublimation is your new best option. 

MOQ: 48 pieces

Standard Turn: 4 Weeks from Final Proof Approval

Location: Front Panel

Best For: Photorealistic images and graphics

Sizing: Max Height: 2.5"H | Max Width: 4.5"

Pacific Headwear Custom Sublimated Patches | Global Construction Supply